Clearance Hole Calculator

Calculate the required clearance hole size based on the shaft diameter and material type

Input Parameters

Calculation Results

Clearance Hole Size

--

Calculation Formula

Clearance Hole = Shaft Diameter × (1 + Tolerance)

Where:
- Shaft Diameter: The diameter of the shaft that will fit through the hole
- Tolerance: Additional clearance percentage to ensure smooth fit

Calculation Details

Clearance Hole Calculator Usage Guide

Learn how to use the Clearance Hole Calculator and its working principles

How to Use the Calculator

  1. Enter the shaft diameter in millimeters (mm)
  2. Select the material type from the dropdown menu
  3. Set the tolerance percentage (typically between 0-10%)
  4. Click the "Calculate" button to compute the clearance hole size
  5. The calculator will display the clearance hole size and calculation details

Working Principle

The calculator uses the formula:

Clearance Hole = Shaft Diameter × (1 + Tolerance)

This formula adds a specified percentage of clearance to the shaft diameter to ensure a smooth fit without interference.

Material Recommendations

  • Steel: Use a tolerance of 1-3%
  • Aluminum: Use a tolerance of 1-2%
  • Brass: Use a tolerance of 1-2%
  • Plastic: Use a tolerance of 1-5%

Applications

This calculator is useful for:

  • Manufacturing and engineering
  • Automotive industry
  • Electronics assembly
  • General mechanical design